I. Insulation decorative integrated board production line - equipment supporting process (1) set thickness sanding - workpiece dust removal - UV penetration at the end (coating amount of 40-50g/m2) - (2) soil (coating amount 20-30g/m2) - UV drying - make up soil (coating amount 20-30g/m2) - UV drying - sanding - - (3) cover color (spray amount 100-150g/m2 ) - Semi-cure - - Cover color (spray amount 100-150g/m2) - Semi-cured --- (4), transparent bottom (coating volume 30-40g/m2) - leveling, UV Drying - sanding - workpiece dust removal machine - (6), reciprocating automatic spraying machine (fluorocarbon paint • spraying amount 100-150g/m2) - leveling and drying tunnel (24M) - (7) feeding Conveyor - (clear paint • spray volume 80-100g/m2) Reciprocating automatic sprayer - leveling drying tunnel (24m) - no power conveyor. (Note: The entire line process configuration)
Note; (!) UV process costs 8-9 yuan / m2; (2) fluorocarbon paint process costs 18 yuan / m2
(3) Clear topcoat 5 yuan/m2
Second, the insulation decoration integrated board production process 1, the workpiece - sheet thickness sanding - UV penetration bottom - 2, soil - 3, UV transparent bottom - sanding - 4, UV colored spraying - - 5, two primer - sanding - 5, fluorocarbon paint or liquid stone paint - 6, clear top coat - 7, film - 8 Extrusion board slot - 9, composite - 10, cutting - 11, finished product.
III.Insulation Decorative Integral Panel Process Description 1. The function of UV penetration bottom and uv sealing bottom: Spray a layer of sealing primer on the surface of calcium silicate board to form a waterproof layer to improve the waterproof performance of the board and prevent the surface of the substrate. Alkaline and hollow formation.
2, the role of sanding: the paint surface smooth, smooth; reduce the amount of paint and can improve the paint adhesion and the overall effect of the product.
3, the role of colored paint: to improve the hiding power of paint; reduce the amount of fluorocarbon paint.
4, the role of fluorocarbon paint or liquid marble paint: the formation of the outermost decorative layer, reflecting the best decorative effect of insulation and decorative integrated board.
5. Laminated film: Calcium silicate board that has been completely cleaned and completely dried before coating the composite extruded board or other insulating material shall be covered with a protective film to protect the surface of the decorative board from being scratched and hung. Spend and get dirty, make the board clean.
The operation of the laminating machine is simple and convenient. Place the decorative board on the conveyor and allow it to pass through the laminating machine; then stack the protective film on the flatbed with the protective film facing down to facilitate the next process. use.
6. Extrusion board slotting: The groove of the extruded board is independent of the calcium silicate board processing - 1 process, and the operation is simple. After the fan is turned on, start the slot machine, put the extruded plate from the entrance, and take it out from the exit. Both sides of the extruded board will be grooved better.
7. Compounding: The compounding method at this stage is to use two-component or one-component glue and apply it manually; place the calcium silicate board on the front side of the cold press and pour the appropriate amount of glue on it. Then use a scraper to spread evenly, and then align the extruded board on the top, press the cold press for 3-4 hours, and then repeat the process one by one. If the components are pressed together, the pressure used for the press-fitting is generally set at 25 About tons can be.
The role of compound: According to the requirements of insulation conditions, heat insulation materials; such as extruded board and other insulation materials to achieve insulation effect.
VIII. Cutting: The process of cutting 2.44*1.22m standard plates into finished products that are actually required by the wall surface. Cutting saws have certain risks. All operations must be performed with caution and must be strictly controlled. The slightest degree of deviation accumulates to a certain degree of product difference will cause serious overall decorative effect.
Fourth, the installation site and power consumption
1. Installation site: L80m * W40m * H4m Environmental requirements for installation and commissioning; Party B ensures complete infrastructure such as water, electricity, gas, foundation and closed spray painting workshop. Compressed air and electricity are all in compliance with contract equipment installation and commissioning. Claim.
2. The total power consumption of the coating production line: 230KW.
3, the total power consumption of reciprocating spraying production line: 73KW.
4. The required amount of compressed air: 2.0 m3/min.
5, spraying the workpiece: flat type, the largest workpiece L2440mm * W1220mm * H100MM;
The minimum workpiece L800mm*W200mm*H100mm.
Note; (!) UV process costs 8-9 yuan / m2; (2) fluorocarbon paint process costs 18 yuan / m2
(3) Clear topcoat 5 yuan/m2
Second, the insulation decoration integrated board production process 1, the workpiece - sheet thickness sanding - UV penetration bottom - 2, soil - 3, UV transparent bottom - sanding - 4, UV colored spraying - - 5, two primer - sanding - 5, fluorocarbon paint or liquid stone paint - 6, clear top coat - 7, film - 8 Extrusion board slot - 9, composite - 10, cutting - 11, finished product.
III.Insulation Decorative Integral Panel Process Description 1. The function of UV penetration bottom and uv sealing bottom: Spray a layer of sealing primer on the surface of calcium silicate board to form a waterproof layer to improve the waterproof performance of the board and prevent the surface of the substrate. Alkaline and hollow formation.
2, the role of sanding: the paint surface smooth, smooth; reduce the amount of paint and can improve the paint adhesion and the overall effect of the product.
3, the role of colored paint: to improve the hiding power of paint; reduce the amount of fluorocarbon paint.
4, the role of fluorocarbon paint or liquid marble paint: the formation of the outermost decorative layer, reflecting the best decorative effect of insulation and decorative integrated board.
5. Laminated film: Calcium silicate board that has been completely cleaned and completely dried before coating the composite extruded board or other insulating material shall be covered with a protective film to protect the surface of the decorative board from being scratched and hung. Spend and get dirty, make the board clean.
The operation of the laminating machine is simple and convenient. Place the decorative board on the conveyor and allow it to pass through the laminating machine; then stack the protective film on the flatbed with the protective film facing down to facilitate the next process. use.
6. Extrusion board slotting: The groove of the extruded board is independent of the calcium silicate board processing - 1 process, and the operation is simple. After the fan is turned on, start the slot machine, put the extruded plate from the entrance, and take it out from the exit. Both sides of the extruded board will be grooved better.
7. Compounding: The compounding method at this stage is to use two-component or one-component glue and apply it manually; place the calcium silicate board on the front side of the cold press and pour the appropriate amount of glue on it. Then use a scraper to spread evenly, and then align the extruded board on the top, press the cold press for 3-4 hours, and then repeat the process one by one. If the components are pressed together, the pressure used for the press-fitting is generally set at 25 About tons can be.
The role of compound: According to the requirements of insulation conditions, heat insulation materials; such as extruded board and other insulation materials to achieve insulation effect.
VIII. Cutting: The process of cutting 2.44*1.22m standard plates into finished products that are actually required by the wall surface. Cutting saws have certain risks. All operations must be performed with caution and must be strictly controlled. The slightest degree of deviation accumulates to a certain degree of product difference will cause serious overall decorative effect.
Fourth, the installation site and power consumption
1. Installation site: L80m * W40m * H4m Environmental requirements for installation and commissioning; Party B ensures complete infrastructure such as water, electricity, gas, foundation and closed spray painting workshop. Compressed air and electricity are all in compliance with contract equipment installation and commissioning. Claim.
2. The total power consumption of the coating production line: 230KW.
3, the total power consumption of reciprocating spraying production line: 73KW.
4. The required amount of compressed air: 2.0 m3/min.
5, spraying the workpiece: flat type, the largest workpiece L2440mm * W1220mm * H100MM;
The minimum workpiece L800mm*W200mm*H100mm.
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