The LCW-0QJ air spring forming machine is mainly composed of a molding machine main machine, a lower pressing roller device, a radial shrinking tire forming machine head, a tailstock device, a whole base, a pneumatic pipe system and an electric control system. For easy installation and installation, set the integral base. The motor drives the spindle to rotate, and the forming head and the main shaft are coupled by a sleeve. The forming head is a radial contraction tire forming machine head, and the folding is realized by a pair of synchronous cylinder mechanisms. The control aspect adopts PLC automatic control and touch screen technology, which can perform manual and program control operations. It can make axial and self-rotating motion with respect to the forming drum, and utilizes the pressure of the air cylinder and the matching transmission device. When forming, the forming head is in the best state of the simple supported beam. In order to make the device flexible, reliable, safe and durable, the rear roller seat movement is also completed by a linear guide.
In the rolling process of LCW-0QJ air molding machine, the cylinder is pneumatically pressurized, and the two pressure rollers are boosted on the forming drum, and the motor drives the left and right screws through the chain to separate the two pressure rollers. When rolling to the desired position, the contact block hits the stroke switch, the cylinder is vented, the pressure roller is lowered, the motor is reversed, and the two pressure rollers are merged into the pre-rolling position by the left and right screws. This can avoid leakage pressure at the center and ensure the quality of the molding. The pressing speed of the pressing roller of the electric device is not affected by the change of the diameter of the forming drum, the rolling time is fixed, and the rolling process has no leakage phenomenon, which improves the pressing quality of the green tire. The working speed of the rolling and the return speed of the empty car can also be set by variable frequency speed regulation, which is applicable to different specifications and process forming requirements.
According to the needs of the product, in order to ensure the manufacturing precision, easy transportation, installation, commissioning, production and maintenance, as well as the adjustment and migration requirements of the enterprise development equipment, the whole machine base is set up, and the main machine box, the lower press roller and the tailstock assembly device are installed. On the base. Electrical and pneumatic installations are also mostly routed inside the frame, neat and beautiful, safe and intuitive. The air spring forming head structure is similar to the first radial tire forming head. According to the requirements of air spring forming, the outer tile curve is divided into several size tiles. When it is opened, it conforms to the forming curve. When superimposed, the diameter of the circumscribed circle is smaller than the diameter of the steel ring, and the blank can be withdrawn. The forming head and the mandrel are made into one assembly, and the replacement specification is very convenient and quick. The tire building head has a cylindrical forming head and a tapered forming head. The diameter of the steel ring on both sides of the forming head can be the same or different. When the different diameter is formed, the air spring forming head is tapered.
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