Reasons for the over-standard of finished products containing powder and solutions:
First, the granulation feed speed may be adjusted too fast: reduce the feed speed.
Second, the distance between the cutter and the ring die is too small, and the length of the finished grain is too short: the distance between the cutter and the ring die is readjusted.
Third, the compression ratio of the ring die is too small, or the service life of the ring die is long: replace the ring die with a large compression ratio and replace the new die.
4. The gap between the pressure roller and the ring die is adjusted too much: the machine adjusts the gap of the die roll.
Fifth, the raw material pulverization particle size is too large, the product has poor adhesion: replace the small-aperture screen and change the pulverization fineness of the raw materials.
6. The discharge time setting is too short or the discharge fence is opened too much: reset the discharge time and adjust the spacing of the discharge fence.
7. The feed to be granulated is too full, and the semi-finished product overflows from the powder return pipe to the grading sieve body, stop feeding to the warehouse, and return the powder three-way to the manual release.
Eight, the use of the grading sieve screen is wrong or the vibration of the sieve body is not enough: install the correct screen and consider replacing the sieve pulley.
Nine, the use of raw materials with high oil content: communicate with the technical department to replace the raw material storage, and switch to the same raw materials with low oil content.
10. The ratio of puffed raw materials and fiber raw materials in the production formula is too high: the mixing time is adjusted to change the mixing uniformity, and then the pulverization fineness is adjusted to change the adhesion of the finished product, and finally the quenching and tempering time is adjusted. Change the degree of gelatinization of its semi-finished products. If the requirements are not met, the feedback technology department will change the recipe.
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Jiangmen Dilin Lighting High-Tech Co., Ltd. , https://www.jmdilinlighting.com