With the application of new tooling techniques, manufacturers can focus on cutting time costs, reducing auxiliary man-hours, and achieving break-even points in tool investment in a matter of hours in many machining applications.
How should we measure the technological advancement of tool products? How to measure success in business and career? No matter how you answer these questions, the answer is always related to some measure of time (for example: how long it takes to produce a tool, how much money the company makes each year, how much you earn per hour). Of all the things related to manufacturing, time is the biggest factor affecting profitability and improving company capabilities.
For mold processing techniques (such as machine tools, CAD/CAM, tools, materials, etc.), the technology you are using today is outdated. The concept of next-generation machine tools and tools has been researched and developed, and is entering the production application stage. These new ideas will ultimately affect the way the entire mold industry is manufactured.
While technology is constantly changing and moving quickly, and at a price, it is measurable. Once you prove that these technologies are worthwhile, you should invest in them. This article focuses on tooling techniques and how these tools can reduce overall manufacturing costs.
Among all the techniques used in daily mold processing, cutting tools are the least expensive, but they are also the most expensive for companies to buy. As an employee, you need to have a general understanding of how an boss or purchasing person evaluates an investment; as a boss, when determining the value of a tool (or any other technology), you must look at the big picture, not just the price. So the right question is not "What is its price?" but "How much return can I get by applying this technology?"
Investing in tools can bring returns to the business very quickly. By introducing new tooling techniques, the metal removal rate is greatly increased, resulting in improved processing capabilities.
Tool cost
Tool costs can also be saved with new tooling technology. Tool manufacturers who develop tooling products with the latest technology can provide economical and better machining solutions by developing stronger tools and inserts. By applying the latest carbide insert technology, it is possible to produce tools and inserts with more cutting edges and higher strength for better use of carbide materials.
Simple process
The process of introducing new tooling techniques is not necessarily complicated, and companies can often benefit immediately after a tool upgrade. When introducing new tool technology, you only need to establish a working relationship or cooperation relationship with the tool professional technician. These tool specialists have access to a large number of machining application examples and can be a valuable resource for continuously upgrading and updating tools with new and emerging technologies.
Applications
In order to improve the processing efficiency of a project, a tool and die manufacturer needs to shorten the overall cycle time of the shop to produce more workpieces in a shorter period of time. Through a partnership with a tool supplier, they are able to acquire some of the latest tooling technologies.
The material to be processed is annealed AISI/SAE 4140 low alloy steel (alloying element content less than 5%). In order to rough out the mold substrate, it is necessary to carry out heavy-duty rough milling of the workpiece by ramp milling and groove milling. After analyzing the machining requirements, the tool supplier recommended a sleeve mill designed for rapid metal removal (FMR) machining as a possible solution. The short tooling time, long tool life and ultra-high feed rate make it ideal for roughing. It uses a special type of triangular insert that can feed up to 3.5 mm per tooth. This unique insert geometry forms a large arc cutting edge structure that allows the tool to achieve high feed machining with large chip loads per tooth. In addition, the bottom of the insert is designed as a cylinder that can be clamped into the mating holes of the insert, allowing the insert to withstand large cutting forces for milling at ultra-normal feed rates. With this structural design, the clamping rigidity of the blade is greatly improved, thereby eliminating most of the stress normally applied to the fastening screw. Since the cutting force acts on the spindle in the axial direction, it contributes to an improvement in stability during processing. These design features allow the tool to achieve high metal removal rates, which increases overall project efficiency.
With this advanced tool, the productivity of the tooling shop is greatly improved, the cutting speed is maintained at 128m/min, and the cutting depth is maintained at 1.27mm. At the same time, the feed rate of the table increased from 1270mm/min to 6528mm/min, which was more than 5 times; the feed rate per tooth was also increased from 0.5mm/rev to 2.0mm/rev; the average chip thickness was from the time of using the original tool. 0.23mm increased to 1.45mm. Even with this greatly improved cutting parameter, the number of workpieces that can be machined per cutting edge is doubled (from 0.1 to 0.2), and the machining time per cutting edge is stable for 15 minutes. The total cutting time of the machining project has been reduced from approximately 16 hours in the past to approximately 4 hours.
In this processing project, the shortening of working hours not only helps to reduce the processing cost, but also allows the tooling workshop to accept additional processing projects. For manufacturers, time is an important resource that can have a major impact on the business. With the application of new tooling techniques, manufacturers can focus on cutting time costs, reducing auxiliary man-hours, and achieving break-even points in tool investment in a matter of hours in many machining applications.
How should we measure the technological advancement of tool products? How to measure success in business and career? No matter how you answer these questions, the answer is always related to some measure of time (for example: how long it takes to produce a tool, how much money the company makes each year, how much you earn per hour). Of all the things related to manufacturing, time is the biggest factor affecting profitability and improving company capabilities.
For mold processing techniques (such as machine tools, CAD/CAM, tools, materials, etc.), the technology you are using today is outdated. The concept of next-generation machine tools and tools has been researched and developed, and is entering the production application stage. These new ideas will ultimately affect the way the entire mold industry is manufactured.
While technology is constantly changing and moving quickly, and at a price, it is measurable. Once you prove that these technologies are worthwhile, you should invest in them. This article focuses on tooling techniques and how these tools can reduce overall manufacturing costs.
Among all the techniques used in daily mold processing, cutting tools are the least expensive, but they are also the most expensive for companies to buy. As an employee, you need to have a general understanding of how an boss or purchasing person evaluates an investment; as a boss, when determining the value of a tool (or any other technology), you must look at the big picture, not just the price. So the right question is not "What is its price?" but "How much return can I get by applying this technology?"
Investing in tools can bring returns to the business very quickly. By introducing new tooling techniques, the metal removal rate is greatly increased, resulting in improved processing capabilities.
Tool cost
Tool costs can also be saved with new tooling technology. Tool manufacturers who develop tooling products with the latest technology can provide economical and better machining solutions by developing stronger tools and inserts. By applying the latest carbide insert technology, it is possible to produce tools and inserts with more cutting edges and higher strength for better use of carbide materials.
Simple process
The process of introducing new tooling techniques is not necessarily complicated, and companies can often benefit immediately after a tool upgrade. When introducing new tool technology, you only need to establish a working relationship or cooperation relationship with the tool professional technician. These tool specialists have access to a large number of machining application examples and can be a valuable resource for continuously upgrading and updating tools with new and emerging technologies.
Applications
In order to improve the processing efficiency of a project, a tool and die manufacturer needs to shorten the overall cycle time of the shop to produce more workpieces in a shorter period of time. Through a partnership with a tool supplier, they are able to acquire some of the latest tooling technologies.
The material to be processed is annealed AISI/SAE 4140 low alloy steel (alloying element content less than 5%). In order to rough out the mold substrate, it is necessary to carry out heavy-duty rough milling of the workpiece by ramp milling and groove milling. After analyzing the machining requirements, the tool supplier recommended a sleeve mill designed for rapid metal removal (FMR) machining as a possible solution. The short tooling time, long tool life and ultra-high feed rate make it ideal for roughing. It uses a special type of triangular insert that can feed up to 3.5 mm per tooth. This unique insert geometry forms a large arc cutting edge structure that allows the tool to achieve high feed machining with large chip loads per tooth. In addition, the bottom of the insert is designed as a cylinder that can be clamped into the mating holes of the insert, allowing the insert to withstand large cutting forces for milling at ultra-normal feed rates. With this structural design, the clamping rigidity of the blade is greatly improved, thereby eliminating most of the stress normally applied to the fastening screw. Since the cutting force acts on the spindle in the axial direction, it contributes to an improvement in stability during processing. These design features allow the tool to achieve high metal removal rates, which increases overall project efficiency.
With this advanced tool, the productivity of the tooling shop is greatly improved, the cutting speed is maintained at 128m/min, and the cutting depth is maintained at 1.27mm. At the same time, the feed rate of the table increased from 1270mm/min to 6528mm/min, which was more than 5 times; the feed rate per tooth was also increased from 0.5mm/rev to 2.0mm/rev; the average chip thickness was from the time of using the original tool. 0.23mm increased to 1.45mm. Even with this greatly improved cutting parameter, the number of workpieces that can be machined per cutting edge is doubled (from 0.1 to 0.2), and the machining time per cutting edge is stable for 15 minutes. The total cutting time of the machining project has been reduced from approximately 16 hours in the past to approximately 4 hours.
In this processing project, the shortening of working hours not only helps to reduce the processing cost, but also allows the tooling workshop to accept additional processing projects. For manufacturers, time is an important resource that can have a major impact on the business.
Phlizon`s COB series Grow Light emits all the wavelengths of light which can be fully absorbed by the plants to create.
Best full Specturm designed to perfectly match large areas of indooor plants, especially for Medical Plant.
COB + Dual-chip,most efficient spectrum,high PPFD.Two cooling fans with double ball(import from Japan) and big aluminum heat sink to protect the grow lights from high temperature,good cooling,long lifespan.Photosynthesis and promote healthy growth budding and flowering.
1000w/2000w /3000w COB LED Grow Light, it will give you more options when your plants need different strength of illumination.
Grow Lights are a great choice for growers who are dealing with hot HPS lights and want to change to something that's going to run cooler. Although LED Grow Lights do produce heat,the smaller models might not bring up the temperature of your grow space.Even the more powerful models of LED grow lights that produce a lot of heat still have built-in cooling systems to help prevent the heat from beaming directly down onto your plants.
2000w cob led grow light Features
Indoor grow light
COB series, high power branded CREE COB with high Par value and deeper penetration
VEG/BLOOM and STRONGER switches for each grow stage.
Special spectrum for plant growing to increase the yield.
Building to Harvest: Beneficial for seeding to fruiting stage.
Good quality fans with low noise.
Easy to install by minute
Energy Saving, environmental friendly
3 Years Warranty
Compare led grow light to traditional HPS/MH grow light
WHAT MAKE UP AN EXCELLENT LED GROW LIGHT ?
1.PPFD Value : PPFD is Photosynthetic Photon Flux Density. When you choose a plant light, you should compare the PPFD values of different plant lights. The larger the value, the better the growth of the plant.
2.Actual Power: Because the actual power of the plant light always varies with different conditions, all Amazon sellers use the rated power to describe the power of the product because the rated power is constant. When you pick a LED grow light, the rated power of the plant light is a reference, and more importantly is the actual power.
3.Core Coverage: In addition to the above two, when you choose a plant light, you also need to compare the cover area of different plant lights, of course, the size of the core coverage area. In general, in germination stage, you can hang the plant light higher and the cover area is larger. In flowering stage you can hang the plant light lower and the cover area is smaller because the plant needs more light at this stage. You have to compare different coverage areas to choose the plant light that suits you.
Detailed images of 2000w cob led grow light
Applications
Hydroponics, Horticulture, Agriculture and Greenhouse
Locations: Farm, Exhibition, Garden, Home, Urban, Bonsai, and University Lab
Growth of Fruits, Vegetables, Flowers and so on
Seeding, Rooting, Breeding, Flowering and Fruiting period
Packaging and Shipping
2. By Air or by Sea for batch goods, for FCL; Airport/ Port receiving;
3. Customers specifying freight forwarders or negotiable shipping methods!
4. Delivery Time: stock avaiable sample will be delivered immediately ; 3-7 days for trial order; 7- 25 days for batch goods
Suggestions:
1.Clean the dust inside every 6 months to ensure the good heat dissipation and long life time.
2.Don`t keep too short distance to the plant canopy to avert leaves bleaching.
3. Highly hang the lamp will weaken the energy and affect the growth cycle of the plants, so the lamp should not be hang too high.
4. While taking care of the plants, please spray the leaves and branches 2-3 times everyday, to ensure the plants do not wrinkle a wither, and have no phenomenon of few fruit, and hard pericarp
Trade Terms
Payment: T/T, L/C, Paypal, 30% deposits before production, 70% balance to be paid before deliverying(Western Union are welcome)
Sample will be delivered within 7 working days.
Discounts are offered based on order quanlityes.
MOQ:sample order are acceptable
Delivery ways:DHL,UPS,FedEx,TNT, door to door,by sea,by air,etc.
If you are interested in, and
1.own several store for agriculture in your local market
2.or in the business of grow light equipment
3.or good relationship with grower or greenhouse owner
To be a distributor, max support will be offered:
1.price support
2.technical support
3.new product support
4.24 hours after-sales service online
PH-B-L4,2000W Led Grow Light,Optic Cob Led Grow Lights,450W Cree Cob Grow Light,2000W Cob Led Lights
Shenzhen Phlizon Technology Co.,Ltd. , https://www.szledaquariumgrowlight.com