For plastics manufacturers, reducing plastic transition materials is what they dream of. Because the batch material of the transition material is small in quantity and the performance is relatively unstable, the quality of the finished product is affected compared with the genuine material. Even if it is sold, it reduces the profit of the enterprise and indirectly affects the product image of the enterprise. In a sense, "plastic transition material" is the name that should not be recognized by the market, but should try to pack the transition materials and then put them into the market.
What is a transition material? The term "transition material" as a commodity plastic seems to be the invention of China. The transition material is the intermediate product when the different plastic grades are switched and the driving fashion does not reach the quality index of the production grade, that is, the performance index does not meet the grade and does not meet the intermediate transition product of that grade. Since the transition material is not large in each batch, it is often sold as a by-product. China's plastics industry has developed through the introduction of technology, including the introduction of foreign mature patented product production technology. In order to reduce the investment cost, we can't introduce all the brands, but only introduce representative products, such as introducing several film materials, several wire materials, several wire and cable materials, etc. according to domestic demand. The introduction of the brand is not a series, which inevitably causes a large gap in the performance index between the various brands. If you want to delineate the product according to the index specified by the introduction of the brand, but also to bring the material to switch between different brands, A large amount of transition material is inevitable; if it is switched after emptying, it will face the adverse effects of waste and reduced production. In fact, it is impossible for any plastics manufacturer to produce only one grade of product per year. It is estimated that the total amount of transition materials in China's plastics production process is more than 100,000 tons per year, which is in foreign countries and inevitably appears. Plastic transition materials, but we have never heard of plastic transition materials that are available in foreign markets.
With the maturity of China's plastics market, consumers' continuous improvement in the inherent quality requirements of plastic products will drive plastics manufacturers to produce more special materials to meet market demand; and too many similar products will make the market more competitive. Intense, resulting in a decline in product profitability. In fact, the implementation of product differentiation has become the product strategy of many plastics manufacturers. The resulting change will be the frequent switching of the grades, and the total amount of transition material will increase. Even considering the benefit factor, it is very urgent to fundamentally solve the problem of plastic transition materials.
To reduce the plastic transition material, and finally put an end to the plastic "transition material" in the name of the market, it is necessary to establish the internal control system and business philosophy of non-conforming products not entering the market, to withstand the temptation of small profits, enhance the sense of mission, from Strategically establish the brand image of domestic plastics.
The first thing is to improve the series. For example, when the product production technology was introduced, in order to control the introduction cost, we did not introduce all the trademarks of the patent manufacturers, but only partially introduced. After we have digested the imported technology, we should conduct performance research on those products that have not been introduced, launch scientific research personnel to carry out technical research, conduct serialization technology research on the brand that was originally introduced as "typical", and form industrialized production capacity, such as 7000F. Based on the product performance research, we independently developed 6000F, 5000F, 4000F, 3000F, 2000F, 1000F, and J340, and improved J240, J140, J440 and so on. According to relevant experts, multinational plastics manufacturers mostly have thousands of plastic grades, and almost any product can have a "legitimate" status. Due to the improvement of the grade, the transition material formed by the index of the same product is too large to be eliminated.
The second is to give each category a transitional material. For the switching between plastic brands of different natures, there will still be transition products. These products do not conform to any "orthodox" grade. For this, some units conduct analysis and research on these products, highlighting the performance characteristics of the transition materials. Given its use, prepare the product instruction manual, calibrate its processing parameters, and give it formal or temporary grades to promote the market as a new plastic. When the user needs it, send technicians to provide in-depth technical services to solve the problems that occur during the processing. technical problem.
The third is to adopt a "reform and zero" strategy to digest transitional products. For those transitional products that can't enter the authenticity for various reasons, we can learn from the blending method of refined oil, use the residual performance of genuine materials, and carry out limited blending and digesting transition materials under the premise of ensuring the overall performance of the products.
Experts said that the configuration of the foreign plastic production equipment in the front section is similar to that in China, but it is much more complicated from the beginning of granulation, and the different properties of plastics are largely due to the addition of different additives in the latter stage, so they The number of plastic products has been serialized, and each product has been given a special grade, which makes people dazzled; there are many storage tanks abroad, some transition materials are stored separately, and blended with genuine materials. Been digested.
As a technology introduced by China's petrochemical industry, only by deepening the absorption and absorption of imported technologies, and digesting and absorbing the business philosophy at a deeper level, can we fundamentally realize the domestically produced fine products supported by our own national culture.
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