Wang Zhengqing, CEO of the Taiwan Machine Tool Development Foundation, believes that the global machine tool production base can be divided into three major regions: the EU, Asia and the Americas. The European Union is the most representative organization of the European Machine Tool Association. According to the organization's 2007 production and sales statistics, the EU's output value accounts for 43% of the global output. The output value of Asian machine tools ranks first in the world, accounting for 48% of the world. The main producing countries include Japan, China and South Korea. The Americas mainly refer to the United States, Canada, Mexico, and Brazil, Argentina, and so on in North America, which together account for 9% of the world's total output. In addition, there is also a machine tool industry in Eastern Europe, but after the disintegration in Eastern Europe, the value of machine tools is very low. Even with the output value of machine tools in Other regions, it only accounts for 1% of the global total output value. The three major production bases are also the three main consumer markets. At present, Europe is still the world's major consumer market. In 2007, its consumption reached US$23 billion, accounting for 34% of global consumption. The main reason is that European countries have a high rate of mutual procurement. In other words, EU members have generated regional procurement within it. The complementary effect of sex. Consumption in Asia and Oceania has jumped to the top. In 2007, consumption reached US$33 billion, accounting for about 49% of global consumption. This reflects the fact that Asian machine tool trade is very frequent, due to the uneven development of machine tools in Asian countries. The Americas is the third largest market for consumption. In 2007, the consumption reached US$10.8 billion, accounting for 16% of global consumption. The reason is that the United States and Canada are industrialized advanced countries, while Central and South America are mostly developing industrialized countries, so their demand is still mainly in North America, coupled with the limited production value of the Americas, it requires a large number of imported European and Asian machine tools, so The Americas have become the world's second largest import market.
Luo Baihui, executive secretary of the International Association of Molds and Hardware and Plastics Industry Suppliers, said that the most representative countries for global machine tool production and sales are mainly distributed in Western Europe, East Asia and North America. The global machine tool output reached about 71 billion US dollars in 2007. In terms of import and export value, the export value in 2007 was 39 billion US dollars, and the import value was 36 billion US dollars. The top ten production totals 63 billion US dollars, accounting for 89% of the total global production and sales; the top 10 exporting countries totaled 33.7 billion US dollars, accounting for 86% of the total global exports; the top 10 importing countries total import value of 26.3 billion US dollars. It accounts for 73% of the total global exports; the total consumption of the top ten consumer countries is 54.7 billion US dollars, accounting for 82% of the total global consumption.
The global metalworking machine tool industry has generally gone out of recession. In 2010, the world's 28 major machine tool producing countries and regions produced US$66.3 billion, an increase of 21% from US$54.7 billion in 2009. China plays a leading role in the recovery of the world machine tool industry. According to Luo Baihui, the executive secretary of the International Association of Molds and Hardware and Plastics Industry Suppliers, China has become the world's largest machine tool consumer and importer for many years. Since 2009, it has become the world's largest producer. In 2010, China's machine tool output value was 20.9 billion US dollars, up 35% year-on-year, accounting for 31% of the world's 28 major machine tool producing countries and regions with a total output value of 66.3 billion US dollars.
China: First place in global consumption
China's machine tool factories were all state-owned enterprises in the early days, and the scale was too large. The top ten enterprises had more than 10,000 employees, but only 60% of the production-related personnel were heavy, and the production efficiency was not easy to rise, mainly due to domestic demand. The main growth mode, the export ratio is relatively low, accounting for only 15% to 20% of the GDP. According to Luo Baihui, the executive secretary of the International Association of Molds and Hardware and Plastics Industry Suppliers, China's machine tools have experienced an early German model. They have a close relationship with the Eastern European Group. Most of the products are designed in Eastern Europe, and the structural design is biased towards heavy-duty pressure. In recent years, domestic machine tool design has gradually learned the design concepts of Japan and the United States, and has focused on the automotive, mold, electronics and other industries. In addition, the use of technical cooperation or the introduction of foreign capital to attract Japanese and Taiwanese companies to set up factories in the mainland, since the second half of 1999, the industry situation has gradually improved. After 2000, domestic machine tool enterprises have vigorously reformed and eliminated redundant staff, and some enterprises have streamlined six. Into the above personnel. The newly emerging private enterprises are very streamlined, often only a few hundred people, and the output value is rising year by year. In the past five years, it has made great progress. At the same time, due to strong domestic demand, China's machine tool imports and consumption rank first in the world.
In recent years, the demand for important equipment manufacturing industries such as national defense, aviation, high-speed rail, automobiles and molds has increased significantly, which has led to a substantial increase in the machine tool industry. The average annual compound growth rate of CNC machine tool production in China in the past five years is 37.39%. In the past 10 years, the average annual compound growth rate was 29.94%, and the compound growth in the past 15 years was 22.10%. Driven by the national revitalization of equipment manufacturing industry and international industrial transfer, China's equipment tool purchase investment growth rate will continue to maintain about 20% in the next 5 to 10 years, and the demand of the machine tool industry will continue to maintain rapid growth. Due to the large increase in production and imports, China's machine tool consumption continued to expand, reaching US$28.48 billion, maintaining the world's largest machine tool consumer for nine consecutive years. In terms of the amount, nearly five of the ten machines in the world are in China. The second and third place are Germany's $5 billion and the US's $2.7 billion. Luo Baihui, executive secretary of the International Association of Moulds and Hardware and Plastics Industry Suppliers, said that under the circumstance of demand, the output of CNC machine tools in China has maintained rapid growth. With the deepening of economic restructuring, the high growth of listed companies in CNC machine tools and CNC systems and equipment. Expected to continue. In 2010, China's CNC metal cutting machine tools grew significantly, with output increasing by 66.71% year-on-year, and the growth rate was 67.17 percentage points higher than the previous year. In the past 10 years, China's CNC metal cutting machine tool output has an average annual compound growth rate of 31.93%. The growth data for 2010 means that the development of CNC metal cutting machine tools has entered a new stage.
In 2010, the consumption of CNC machine tools exceeded US$6 billion, and the number of units exceeded 100,000 units, indicating that CNC machine tools have become the mainstream of machine tool consumption. China's CNC machine tools market is huge in the future.
In terms of exports, in addition to a small number of high-end and heavy-duty machine tools, there may be breakthroughs to enter the international market; medium and low-end CNC machine tools, high-quality ordinary machine tools suitable for users' needs, as well as metal cutting tools and abrasive tools, forging and stamping tools, machine tool accessories Wait, it will still be favored by the international market and users. China's machine tool exports increased by 31% to reach 1.85 billion US dollars, ranking sixth in the world. However, China's machine tool exports account for only 9% of the output value, far lower than other major machine tool producing countries and regions in the world. One reason is that domestic orders are full, and another reason may be that China's efforts and channels in developing the international machine tool market are not enough.
In terms of imports, during the period from 2002 to 2005, imported machine tools accounted for 62% of China's machine tool consumption. During the period from 2006 to 2010, China's domestic machine tool enterprises and some foreign machine tool companies gradually expanded their market share. In 2010, imported machine tools accounted for 33% of consumption. It is expected that the proportion of imports of heavy-duty machine tools and expensive machine tools may continue to decline, and the import of key components required for domestic enterprises to develop high-end machine tools and large-scale machine tools will increase. Luo Baihui, executive secretary of the International Association of Mould & Hardware Plastics Industry Suppliers, pointed out that as a classification of equipment manufacturing industry, the development of machine tool industry, especially CNC machine tools, will be strongly supported by downstream demand. According to the special plan of “high-grade CNC machine tools and basic manufacturing equipmentâ€, by 2020, about 80% of high-end CNC machine tools and basic manufacturing equipment required for aerospace, shipbuilding, automobile and power generation equipment manufacturing will be based on domestic and future development of China's machine tool industry. It is very broad, the import and export of China's machine tool industry will continue to grow, the structure of import and export products will be improved, and the European machine tool industry will be promoted.
In addition to the specific targets that have been launched to set clear targets for the production of high-end CNC machine tools, high-end CNC machine tools have also been included in the key projects of the “Twelfth Five-Year Plan†of high-end equipment manufacturing. The reporter learned that the “Twelfth Five-Year Plan†of the high-end equipment manufacturing industry clearly defines smart equipment manufacturing as one of the key development directions, especially the high-end CNC machine tools.
Li Jingming, deputy secretary-general of China Machine Tool Industry Association, said that the downstream industries of China's machine tool industry include aviation, aerospace, shipbuilding, electric power, energy, automobiles, rail transit, high-speed railway, national defense and military industry during the "Twelfth Five-Year Plan" period. Even for a longer period of time, large-scale and deep-level structural adjustments will be carried out, which will bring huge business opportunities to the machine tool industry. In the context of this industry upgrade, Li Jingming predicted that the demand for high-end CNC machine tools will continue to rise, and the demand for medium and low-end machine tool products will continue to decline.
In addition, import substitution factors will also force the demand for high-end CNC machine tools. China Machine Tool Industry Association data show that in 2010, China's annual import of machine tool tools reached 15.72 billion US dollars, a record high, of which metal processing machine tools (mainly medium and high-end machine tools) 9.42 billion yuan, an increase of 59.8%, much higher than domestic metal 35.1% increase in processing machine tools. This comparison of data shows that domestic demand for machine tool products is very strong, and domestic machine tool companies are expected to obtain opportunities to replace imports.
Japan: Focus on the IT mold industry
According to statistics, the total output value of Japanese machine tools in 2007 reached 14.4 billion US dollars, accounting for 20.3% of the world's total output value. It ranks second in the world in terms of exports, reaching US$7.6 billion, accounting for 19.4% of global exports. Japan rarely imports machine tools. In 2007, the import value was 780 million US dollars, accounting for only 2.2% of the total global imports. In 2007, Japan's machine tool consumption was 7.6 billion US dollars, ranking second in the world, accounting for 11.4% of global consumption, and ranked eighth in the world in terms of average annual consumption, with an average annual consumption of 60 US dollars.
Japan has been ranked as the top machine tool manufacturer in the world in the past decade, and its global output ratio has reached 20%. In the past two years, the world's machine tool production has grown by sawing. In 2009, the output value of machine tools in 28 major machine tool producing countries and regions fell by 32%. As the economy of major machine tool producing countries and regions is recovering, the delivery value of machine tools in 2010 reached US$66.3 billion, an increase of 21% compared with US$54.7 billion in 2009. In some countries, the fluctuations are quite large. For example, in Japan, the decline in 2009 was very serious, but in 2010 it rebounded by 69%, regaining the second place in the world in the value of metal processing machine tools. Japan started with a general-purpose machine tool and focused on machining parts. The users mainly come from the automotive industry and cover high-tech fields such as aerospace and defense. In recent years, Japanese machine tools have been focusing on industries such as molds and IT.
Germany: expensive and long delivery time
After the merger of Germany and East Germany, the proportion of the global machine tool industry increased greatly, but due to the overall conditions, it still failed to surpass Japan. In 2007, the output value of German machine tools reached US$12.7 billion, ranking second in the world, accounting for 17.9% of global output, ranking first in the world in terms of exports, with an export value of US$9.1 billion, accounting for 23.4% of total global exports. Imports ranked third in the world, with an import value of $37, or about 10.3%. Germany’s financial crisis in 2009 was not as severe as Japan’s, but its output continued to fall by 10%. In 2010, orders from Germany also rebounded, but mainly for special machine tools and large-scale high-end complete sets of equipment, which have long lead times and may not be delivered until 2011. Due to the supply of matching parts and the shortage of labor, the output value of German machine tools has also decreased by 10%. It is expected that the German rebound will be relatively lagging behind. German machine tools are mainly special machines, which are characterized by a small amount, but the value and precision are very high. It is the most anticipated product of the world's top customers and large companies that can afford money.
Due to the high quality and tailor-made, the German machine tools are expensive, the delivery time is long, and the requirements of the operators are demanding. It is impossible for the average customer to use German machine tools. At present, German manufacturers are also considering mass production to compete with Japan, South Korea and Taiwan, and to launch satellite factories in Eastern Europe, in order to achieve the goal of reducing costs and competition for foreign goods.
Italy: Insufficient influence in Asia Pacific
The Italian machine tool industry has long been ranked second only to Germany in Europe. In 2007, the output value of the Italian machine tool industry was 7.2 billion US dollars, accounting for about 10.2% of the global total output value. In 2007, its export value reached US$4.2 billion, accounting for 10.7% of the total global export value. In the same year, its import value was about US$2 billion, accounting for 5.5% of the total global machine tool import value. Italian machine tools are mainly sold to Europe and South America, and are currently actively expanding into the Eastern European market, while their influence in the Asia-Pacific region is obviously insufficient, and sales are declining.
The market positioning of Italian machine tool products is slightly lower than that of Germany and Switzerland, with medium-end products as the mainstay. In the model, special machine tools and special machine tools are featured. The main market is the most representative of the domestic automobile industry. Others include machining and abrasive processing machines. For the IT industry, which has seen a surge in demand in recent years, Italian machine tools are clearly challenged by Asian machine tools, and the lack of energy in Europe's own IT industry has made it easier for Italian machine tools to enter the industry than manufacturers in North America and Asia.
According to preliminary statistics from the Italian Association of Machine Tool, Robotics and Automation Systems Manufacturers, the total output value of the industry in Italy in 2010 was about 4.23 billion euros, an increase of 3.3% over the same period in 2009. In 2010, Italian manufacturers' sales in China were 1.625 billion euros, up 3.8% year-on-year, while exports were 2.605 billion euros in the same period, up only 3.1% year-on-year. Statistics from January to September 2010 show that the total value of Italian machine tools exported to China exceeds 270 million euros, surpassing Germany to become the largest export market for the Italian machine tool industry, and the third in the US market. It is worth noting that Italian machine tools have declined in sales to traditional export markets such as Germany, the US and France, but against India (up 83.8% year-on-year), Russia (16.4%), Iran (312.5%) and Brazil. (47.7%) and other emerging markets have seen significant growth.
South Korea: mainly based on large companies
The output value of the Korean machine tool industry is actually equivalent to or even slightly lower than that of Taiwan. This is mainly due to the fact that some large Korean companies have also integrated the production and sales of automation and related equipment into machine tool production and sales. In 2007, South Korea's machine tool production ranked fifth in the world, reaching 4.5 billion US dollars, accounting for 6.4% of the world's total output value; exports ranked sixth in the world, export value of 1.8 billion US dollars, accounting for 6% of global export value; Seven, the import value of 1.4 billion US dollars, accounting for 3.9% of the world; consumption of 4.1 billion US dollars, accounting for 6.2% of the world.
The Korean machine tool industry is dominated by large companies, including representative machine tool group Doosan, Hyundai, and Kosei. Its industry spans various industries such as automobiles and heavy machinery. It has a large scale in production and has entered the top 20 in the world. The overseas marketing of Korean machine tools relies mainly on the global investment of its large companies, such as the export of Korean machine tools to overseas markets through the Korean auto industry. The leading products of the Korean machine tool industry are mainly CNC lathes and machining centers for automobiles.
Taiwan, China: Export-oriented
Taiwan's machine tool industry in China is comparable to South Korea in terms of output value. In 2007, the output value reached 4.38 billion US dollars, accounting for 6.2% of the global total output value, and its products were exported 75%~80%. In 2007, the export value ranked fourth in the world, at 3.4 billion US dollars, accounting for 8.7% of the total global export value; In 2007, the import value ranked fourth in the world, reaching 2.8 billion US dollars, accounting for 7.8% of the global import value.
Taiwan's machine tool products have been positioned at the mid-end for nearly 10 years, and are still dominated by general-purpose machines. Recently, some manufacturers have also used special-purpose machine tools as upgrade targets. In terms of customers, it is mainly based on small and medium-sized enterprises, and in terms of applicable industries, it is mainly based on machining. It is very difficult for Taiwanese machine tools to enter the automotive industry. In recent years, machine tool manufacturers in the region have been attacking the mold and 3C industry, and expect to have a large market in these emerging fields.
As far as competitors are concerned, Taiwanese machine tools have been smashed with Japanese products for many years. On the other hand, South Korea has become a competitor of Taiwan's machine tools. However, in the mid-end market, Taiwanese products are still small and medium-sized enterprises in terms of high quality and low prices. The first choice.
Switzerland: high precision, high quality
The Swiss machine tool industry has remained in the top ten in the global rankings for a long time. In 2007, Swiss machine tool production value of 3.3 billion US dollars, accounting for 4.7% of the world's total output value, its export ratio accounted for 70% to 75% of the output value, is a country with a high global export ratio. In 2007, Swiss machine tool exports ranked fifth in the world, with an export value of 2.46 billion US dollars, accounting for 6.3% of global exports. In 2007, its import value was around 420 million US dollars, accounting for 1.2% of the global import value. In 2007, Swiss machine tool consumption was 1.28 billion US dollars, accounting for 1.9% of global consumption. If calculated in terms of per capita annual consumption, Switzerland is the world's number one, with an average annual consumption of $172.
The positioning of Swiss products is very clear, high precision, high quality, special features and specifications. Customers using Swiss machine tools have almost all special requirements for specifications, that is, products that must be tailored and have very high precision requirements that cannot be purchased elsewhere in the world. Undoubtedly, the price of Swiss machine tools is also very expensive.
US: High degree of marketization
The US market is relatively open, and machine tool imports account for 77% of consumption. In 2010, despite a slight decline in imports, it still ranks as the world's second largest machine tool importer after China. Later, it will be Germany, South Korea, and India. US machine tool exports grew by 12%, with a trade deficit of $726 million, a decrease from the 2009 deficit. In 2009, the deficit was as high as $1 billion. Ten years ago, the United States was the world's largest machine tool consumer, much higher than Germany. Since then, US machine tool consumption has been declining year by year. In 2010, consumption was 2.75 billion US dollars, down 15% year-on-year. From the third place in the global machine tool consumption in 2009, it fell to sixth place. The consumption is only 2/5 of the highest year of 2000, $6.77 billion. At present, the output value of US machine tools is still seriously declining and has fallen to eighth place, after Italy, South Korea, Taiwan and Switzerland. The representative association of the US machine tool industry can be roughly divided into two categories, one is the producer association AMT, and the other is the agency association AMTDA. In 2007, the output value of US machine tools was around US$3.6 billion, with an export value of US$1.6 billion, an annual import volume of US$4.2 billion, and a total consumption of US$6.2 billion. The United States is the second largest import market in the world, and its market capacity is huge. High, medium and low-end products are popular. The US machine tool market has a high degree of transparency and strong consumption power, so the price has become a weapon of competition. At the IMTS exhibition held every other year, exhibitors directly priced their machine tools.
The United States has policy-protected its machine tool factories in the defense and aerospace industries, and general manufacturers cannot enter. These two areas focus on cutting-edge products of American machine tools. In addition, the main customers of American machine tools come from the automobile industry. The complete sets of products produced in the United States are sought after by domestic customers, and products from other countries are difficult to enter.
In recent years, American machine tool manufacturers have concentrated on attacking low-end and mid-range products. The output of these products is not small, which has caused great impact on Japan, Taiwan and South Korea.
India: The development of the machine tool industry is promising in the next 10 years
In Asia, India's GDP growth has reached 5%-9%, making it the second fastest growing economy in the world. The rapid growth of the Indian economy is mainly driven by agriculture, services, manufacturing, trade and construction. In order to restore industrial growth and maintain this momentum, the Indian government has adopted a series of positive responses. In the next few years, the Indian machine tool industry will strive to achieve an annual growth rate of 35%, and exports account for more than 30% of production value, and continue to maintain its low cost advantage. It is predicted that the output value of the Indian machine tool industry will increase from Rs. 1,250 crore in the 2008-2009 fiscal year to Rs. 31 billion in the 2010-2011 fiscal year. Due to the economic recovery and the prosperity of the automobile and its parts industry, the order volume has increased significantly. In two years, the growth rate of Indian machine tool output has reached 117.5%. By 2020, the industry will reach Rs 230 billion. In order to develop Indian machine tool technology, increase production, reduce dependence on imports, provide sustainable manufacturing competitiveness and enhance national security, the Indian Machine Tool Industry Association has set the localization rate of Indian machine tools to 50% in the next five years, by 2020. Increased to 67%, the industry's compound annual growth rate (CAGR) will reach 25% in the next 10 years. To this end, the Indian machine tool industry needs to invest 40 billion rupees in the next 10 years to strengthen technology research and development to enhance the competitiveness of the industry.
At present, the Indian machine tool industry consists of 450 machine tool manufacturers, of which about 33% (about 150 machine tool manufacturers) belong to the scope of enterprises with government background. In addition, India's ten major machine tool manufacturers account for almost 70% of Indian machine tools. The Hindustan Machine Tool Co., Ltd. owned by the Indian government alone accounts for 32% of the value of the Indian machine tool industry. About 75% of Indian machine tool producers are eager to obtain certification from the International Organization for Standardization (ISO) for Indian machine tool products. When the products of large machine tool manufacturers meet the needs of Indian heavy industry, the products of small-scale machine tool enterprises meet the needs of other enterprises.
The Indian machine tool industry is basically similar to the industrial developed countries, starting late but with a high starting point. The factory buildings are small but all are steel structures. Most of them have three-dimensional libraries. The products are all CNC machines with medium-end and above. They have not seen the manufacture of five-axis and large-scale CNC machine tools, but they can meet the current needs of India. There are not many employees, but the proportion of technicians and sales staff is high. English and computers are widely used, and computer applications are very popular. The annual sales revenue of these companies is about 80,000 to 90,000 US dollars, about 600,000 yuan. Enterprises generally attach importance to export and overseas market development, adapt to India's national conditions, attach importance to the implementation of turnkey projects to users, and pay attention to user services. Enterprises attach importance to corporate culture construction and humanized management, paying attention to improving the cohesiveness of enterprises.
Affected by strong growth in imports and exports in Asian markets such as China and India, all industrial products in Europe have grown. In the first half of 2010, EU-27 exports to China increased by about 40% year-on-year.
Despite this, the overall economic situation in Europe is not optimistic. After the economic recession, the euro zone fell into a sovereign debt crisis, dragging down the pace of economic recovery. According to the analysis of the European Machine Tool Industry Cooperation Committee (CECIMO), European machine tool orders began to pick up in the fourth quarter of 2009 and continued until most of 2010. In the first three quarters of 2010, European machine tool orders increased by nearly 60% compared with the same period in 2009. Among them, the core driving force for the export of Asian regions. Although the recovery is still going on, the current industry output is still below pre-crisis levels.
Looking at the product export line, the export of advanced technology products ranked first. In the first half of 2010, about 60% of the machinery and vehicle products of the 27 EU countries were exported to China. In the machinery industry, especially in the machine tool industry, product value comes mainly from R&D and design. European industrial strategies must ensure high investment in high value-added products.
Luo Baihui, executive secretary of the International Association of Molds and Hardware and Plastics Industry Suppliers, said that the most representative countries for global machine tool production and sales are mainly distributed in Western Europe, East Asia and North America. The global machine tool output reached about 71 billion US dollars in 2007. In terms of import and export value, the export value in 2007 was 39 billion US dollars, and the import value was 36 billion US dollars. The top ten production totals 63 billion US dollars, accounting for 89% of the total global production and sales; the top 10 exporting countries totaled 33.7 billion US dollars, accounting for 86% of the total global exports; the top 10 importing countries total import value of 26.3 billion US dollars. It accounts for 73% of the total global exports; the total consumption of the top ten consumer countries is 54.7 billion US dollars, accounting for 82% of the total global consumption.
The global metalworking machine tool industry has generally gone out of recession. In 2010, the world's 28 major machine tool producing countries and regions produced US$66.3 billion, an increase of 21% from US$54.7 billion in 2009. China plays a leading role in the recovery of the world machine tool industry. According to Luo Baihui, the executive secretary of the International Association of Molds and Hardware and Plastics Industry Suppliers, China has become the world's largest machine tool consumer and importer for many years. Since 2009, it has become the world's largest producer. In 2010, China's machine tool output value was 20.9 billion US dollars, up 35% year-on-year, accounting for 31% of the world's 28 major machine tool producing countries and regions with a total output value of 66.3 billion US dollars.
China: First place in global consumption
China's machine tool factories were all state-owned enterprises in the early days, and the scale was too large. The top ten enterprises had more than 10,000 employees, but only 60% of the production-related personnel were heavy, and the production efficiency was not easy to rise, mainly due to domestic demand. The main growth mode, the export ratio is relatively low, accounting for only 15% to 20% of the GDP. According to Luo Baihui, the executive secretary of the International Association of Molds and Hardware and Plastics Industry Suppliers, China's machine tools have experienced an early German model. They have a close relationship with the Eastern European Group. Most of the products are designed in Eastern Europe, and the structural design is biased towards heavy-duty pressure. In recent years, domestic machine tool design has gradually learned the design concepts of Japan and the United States, and has focused on the automotive, mold, electronics and other industries. In addition, the use of technical cooperation or the introduction of foreign capital to attract Japanese and Taiwanese companies to set up factories in the mainland, since the second half of 1999, the industry situation has gradually improved. After 2000, domestic machine tool enterprises have vigorously reformed and eliminated redundant staff, and some enterprises have streamlined six. Into the above personnel. The newly emerging private enterprises are very streamlined, often only a few hundred people, and the output value is rising year by year. In the past five years, it has made great progress. At the same time, due to strong domestic demand, China's machine tool imports and consumption rank first in the world.
In recent years, the demand for important equipment manufacturing industries such as national defense, aviation, high-speed rail, automobiles and molds has increased significantly, which has led to a substantial increase in the machine tool industry. The average annual compound growth rate of CNC machine tool production in China in the past five years is 37.39%. In the past 10 years, the average annual compound growth rate was 29.94%, and the compound growth in the past 15 years was 22.10%. Driven by the national revitalization of equipment manufacturing industry and international industrial transfer, China's equipment tool purchase investment growth rate will continue to maintain about 20% in the next 5 to 10 years, and the demand of the machine tool industry will continue to maintain rapid growth. Due to the large increase in production and imports, China's machine tool consumption continued to expand, reaching US$28.48 billion, maintaining the world's largest machine tool consumer for nine consecutive years. In terms of the amount, nearly five of the ten machines in the world are in China. The second and third place are Germany's $5 billion and the US's $2.7 billion. Luo Baihui, executive secretary of the International Association of Moulds and Hardware and Plastics Industry Suppliers, said that under the circumstance of demand, the output of CNC machine tools in China has maintained rapid growth. With the deepening of economic restructuring, the high growth of listed companies in CNC machine tools and CNC systems and equipment. Expected to continue. In 2010, China's CNC metal cutting machine tools grew significantly, with output increasing by 66.71% year-on-year, and the growth rate was 67.17 percentage points higher than the previous year. In the past 10 years, China's CNC metal cutting machine tool output has an average annual compound growth rate of 31.93%. The growth data for 2010 means that the development of CNC metal cutting machine tools has entered a new stage.
In 2010, the consumption of CNC machine tools exceeded US$6 billion, and the number of units exceeded 100,000 units, indicating that CNC machine tools have become the mainstream of machine tool consumption. China's CNC machine tools market is huge in the future.
In terms of exports, in addition to a small number of high-end and heavy-duty machine tools, there may be breakthroughs to enter the international market; medium and low-end CNC machine tools, high-quality ordinary machine tools suitable for users' needs, as well as metal cutting tools and abrasive tools, forging and stamping tools, machine tool accessories Wait, it will still be favored by the international market and users. China's machine tool exports increased by 31% to reach 1.85 billion US dollars, ranking sixth in the world. However, China's machine tool exports account for only 9% of the output value, far lower than other major machine tool producing countries and regions in the world. One reason is that domestic orders are full, and another reason may be that China's efforts and channels in developing the international machine tool market are not enough.
In terms of imports, during the period from 2002 to 2005, imported machine tools accounted for 62% of China's machine tool consumption. During the period from 2006 to 2010, China's domestic machine tool enterprises and some foreign machine tool companies gradually expanded their market share. In 2010, imported machine tools accounted for 33% of consumption. It is expected that the proportion of imports of heavy-duty machine tools and expensive machine tools may continue to decline, and the import of key components required for domestic enterprises to develop high-end machine tools and large-scale machine tools will increase. Luo Baihui, executive secretary of the International Association of Mould & Hardware Plastics Industry Suppliers, pointed out that as a classification of equipment manufacturing industry, the development of machine tool industry, especially CNC machine tools, will be strongly supported by downstream demand. According to the special plan of “high-grade CNC machine tools and basic manufacturing equipmentâ€, by 2020, about 80% of high-end CNC machine tools and basic manufacturing equipment required for aerospace, shipbuilding, automobile and power generation equipment manufacturing will be based on domestic and future development of China's machine tool industry. It is very broad, the import and export of China's machine tool industry will continue to grow, the structure of import and export products will be improved, and the European machine tool industry will be promoted.
In addition to the specific targets that have been launched to set clear targets for the production of high-end CNC machine tools, high-end CNC machine tools have also been included in the key projects of the “Twelfth Five-Year Plan†of high-end equipment manufacturing. The reporter learned that the “Twelfth Five-Year Plan†of the high-end equipment manufacturing industry clearly defines smart equipment manufacturing as one of the key development directions, especially the high-end CNC machine tools.
Li Jingming, deputy secretary-general of China Machine Tool Industry Association, said that the downstream industries of China's machine tool industry include aviation, aerospace, shipbuilding, electric power, energy, automobiles, rail transit, high-speed railway, national defense and military industry during the "Twelfth Five-Year Plan" period. Even for a longer period of time, large-scale and deep-level structural adjustments will be carried out, which will bring huge business opportunities to the machine tool industry. In the context of this industry upgrade, Li Jingming predicted that the demand for high-end CNC machine tools will continue to rise, and the demand for medium and low-end machine tool products will continue to decline.
In addition, import substitution factors will also force the demand for high-end CNC machine tools. China Machine Tool Industry Association data show that in 2010, China's annual import of machine tool tools reached 15.72 billion US dollars, a record high, of which metal processing machine tools (mainly medium and high-end machine tools) 9.42 billion yuan, an increase of 59.8%, much higher than domestic metal 35.1% increase in processing machine tools. This comparison of data shows that domestic demand for machine tool products is very strong, and domestic machine tool companies are expected to obtain opportunities to replace imports.
Japan: Focus on the IT mold industry
According to statistics, the total output value of Japanese machine tools in 2007 reached 14.4 billion US dollars, accounting for 20.3% of the world's total output value. It ranks second in the world in terms of exports, reaching US$7.6 billion, accounting for 19.4% of global exports. Japan rarely imports machine tools. In 2007, the import value was 780 million US dollars, accounting for only 2.2% of the total global imports. In 2007, Japan's machine tool consumption was 7.6 billion US dollars, ranking second in the world, accounting for 11.4% of global consumption, and ranked eighth in the world in terms of average annual consumption, with an average annual consumption of 60 US dollars.
Japan has been ranked as the top machine tool manufacturer in the world in the past decade, and its global output ratio has reached 20%. In the past two years, the world's machine tool production has grown by sawing. In 2009, the output value of machine tools in 28 major machine tool producing countries and regions fell by 32%. As the economy of major machine tool producing countries and regions is recovering, the delivery value of machine tools in 2010 reached US$66.3 billion, an increase of 21% compared with US$54.7 billion in 2009. In some countries, the fluctuations are quite large. For example, in Japan, the decline in 2009 was very serious, but in 2010 it rebounded by 69%, regaining the second place in the world in the value of metal processing machine tools. Japan started with a general-purpose machine tool and focused on machining parts. The users mainly come from the automotive industry and cover high-tech fields such as aerospace and defense. In recent years, Japanese machine tools have been focusing on industries such as molds and IT.
Germany: expensive and long delivery time
After the merger of Germany and East Germany, the proportion of the global machine tool industry increased greatly, but due to the overall conditions, it still failed to surpass Japan. In 2007, the output value of German machine tools reached US$12.7 billion, ranking second in the world, accounting for 17.9% of global output, ranking first in the world in terms of exports, with an export value of US$9.1 billion, accounting for 23.4% of total global exports. Imports ranked third in the world, with an import value of $37, or about 10.3%. Germany’s financial crisis in 2009 was not as severe as Japan’s, but its output continued to fall by 10%. In 2010, orders from Germany also rebounded, but mainly for special machine tools and large-scale high-end complete sets of equipment, which have long lead times and may not be delivered until 2011. Due to the supply of matching parts and the shortage of labor, the output value of German machine tools has also decreased by 10%. It is expected that the German rebound will be relatively lagging behind. German machine tools are mainly special machines, which are characterized by a small amount, but the value and precision are very high. It is the most anticipated product of the world's top customers and large companies that can afford money.
Due to the high quality and tailor-made, the German machine tools are expensive, the delivery time is long, and the requirements of the operators are demanding. It is impossible for the average customer to use German machine tools. At present, German manufacturers are also considering mass production to compete with Japan, South Korea and Taiwan, and to launch satellite factories in Eastern Europe, in order to achieve the goal of reducing costs and competition for foreign goods.
Italy: Insufficient influence in Asia Pacific
The Italian machine tool industry has long been ranked second only to Germany in Europe. In 2007, the output value of the Italian machine tool industry was 7.2 billion US dollars, accounting for about 10.2% of the global total output value. In 2007, its export value reached US$4.2 billion, accounting for 10.7% of the total global export value. In the same year, its import value was about US$2 billion, accounting for 5.5% of the total global machine tool import value. Italian machine tools are mainly sold to Europe and South America, and are currently actively expanding into the Eastern European market, while their influence in the Asia-Pacific region is obviously insufficient, and sales are declining.
The market positioning of Italian machine tool products is slightly lower than that of Germany and Switzerland, with medium-end products as the mainstay. In the model, special machine tools and special machine tools are featured. The main market is the most representative of the domestic automobile industry. Others include machining and abrasive processing machines. For the IT industry, which has seen a surge in demand in recent years, Italian machine tools are clearly challenged by Asian machine tools, and the lack of energy in Europe's own IT industry has made it easier for Italian machine tools to enter the industry than manufacturers in North America and Asia.
According to preliminary statistics from the Italian Association of Machine Tool, Robotics and Automation Systems Manufacturers, the total output value of the industry in Italy in 2010 was about 4.23 billion euros, an increase of 3.3% over the same period in 2009. In 2010, Italian manufacturers' sales in China were 1.625 billion euros, up 3.8% year-on-year, while exports were 2.605 billion euros in the same period, up only 3.1% year-on-year. Statistics from January to September 2010 show that the total value of Italian machine tools exported to China exceeds 270 million euros, surpassing Germany to become the largest export market for the Italian machine tool industry, and the third in the US market. It is worth noting that Italian machine tools have declined in sales to traditional export markets such as Germany, the US and France, but against India (up 83.8% year-on-year), Russia (16.4%), Iran (312.5%) and Brazil. (47.7%) and other emerging markets have seen significant growth.
South Korea: mainly based on large companies
The output value of the Korean machine tool industry is actually equivalent to or even slightly lower than that of Taiwan. This is mainly due to the fact that some large Korean companies have also integrated the production and sales of automation and related equipment into machine tool production and sales. In 2007, South Korea's machine tool production ranked fifth in the world, reaching 4.5 billion US dollars, accounting for 6.4% of the world's total output value; exports ranked sixth in the world, export value of 1.8 billion US dollars, accounting for 6% of global export value; Seven, the import value of 1.4 billion US dollars, accounting for 3.9% of the world; consumption of 4.1 billion US dollars, accounting for 6.2% of the world.
The Korean machine tool industry is dominated by large companies, including representative machine tool group Doosan, Hyundai, and Kosei. Its industry spans various industries such as automobiles and heavy machinery. It has a large scale in production and has entered the top 20 in the world. The overseas marketing of Korean machine tools relies mainly on the global investment of its large companies, such as the export of Korean machine tools to overseas markets through the Korean auto industry. The leading products of the Korean machine tool industry are mainly CNC lathes and machining centers for automobiles.
Taiwan, China: Export-oriented
Taiwan's machine tool industry in China is comparable to South Korea in terms of output value. In 2007, the output value reached 4.38 billion US dollars, accounting for 6.2% of the global total output value, and its products were exported 75%~80%. In 2007, the export value ranked fourth in the world, at 3.4 billion US dollars, accounting for 8.7% of the total global export value; In 2007, the import value ranked fourth in the world, reaching 2.8 billion US dollars, accounting for 7.8% of the global import value.
Taiwan's machine tool products have been positioned at the mid-end for nearly 10 years, and are still dominated by general-purpose machines. Recently, some manufacturers have also used special-purpose machine tools as upgrade targets. In terms of customers, it is mainly based on small and medium-sized enterprises, and in terms of applicable industries, it is mainly based on machining. It is very difficult for Taiwanese machine tools to enter the automotive industry. In recent years, machine tool manufacturers in the region have been attacking the mold and 3C industry, and expect to have a large market in these emerging fields.
As far as competitors are concerned, Taiwanese machine tools have been smashed with Japanese products for many years. On the other hand, South Korea has become a competitor of Taiwan's machine tools. However, in the mid-end market, Taiwanese products are still small and medium-sized enterprises in terms of high quality and low prices. The first choice.
Switzerland: high precision, high quality
The Swiss machine tool industry has remained in the top ten in the global rankings for a long time. In 2007, Swiss machine tool production value of 3.3 billion US dollars, accounting for 4.7% of the world's total output value, its export ratio accounted for 70% to 75% of the output value, is a country with a high global export ratio. In 2007, Swiss machine tool exports ranked fifth in the world, with an export value of 2.46 billion US dollars, accounting for 6.3% of global exports. In 2007, its import value was around 420 million US dollars, accounting for 1.2% of the global import value. In 2007, Swiss machine tool consumption was 1.28 billion US dollars, accounting for 1.9% of global consumption. If calculated in terms of per capita annual consumption, Switzerland is the world's number one, with an average annual consumption of $172.
The positioning of Swiss products is very clear, high precision, high quality, special features and specifications. Customers using Swiss machine tools have almost all special requirements for specifications, that is, products that must be tailored and have very high precision requirements that cannot be purchased elsewhere in the world. Undoubtedly, the price of Swiss machine tools is also very expensive.
US: High degree of marketization
The US market is relatively open, and machine tool imports account for 77% of consumption. In 2010, despite a slight decline in imports, it still ranks as the world's second largest machine tool importer after China. Later, it will be Germany, South Korea, and India. US machine tool exports grew by 12%, with a trade deficit of $726 million, a decrease from the 2009 deficit. In 2009, the deficit was as high as $1 billion. Ten years ago, the United States was the world's largest machine tool consumer, much higher than Germany. Since then, US machine tool consumption has been declining year by year. In 2010, consumption was 2.75 billion US dollars, down 15% year-on-year. From the third place in the global machine tool consumption in 2009, it fell to sixth place. The consumption is only 2/5 of the highest year of 2000, $6.77 billion. At present, the output value of US machine tools is still seriously declining and has fallen to eighth place, after Italy, South Korea, Taiwan and Switzerland. The representative association of the US machine tool industry can be roughly divided into two categories, one is the producer association AMT, and the other is the agency association AMTDA. In 2007, the output value of US machine tools was around US$3.6 billion, with an export value of US$1.6 billion, an annual import volume of US$4.2 billion, and a total consumption of US$6.2 billion. The United States is the second largest import market in the world, and its market capacity is huge. High, medium and low-end products are popular. The US machine tool market has a high degree of transparency and strong consumption power, so the price has become a weapon of competition. At the IMTS exhibition held every other year, exhibitors directly priced their machine tools.
The United States has policy-protected its machine tool factories in the defense and aerospace industries, and general manufacturers cannot enter. These two areas focus on cutting-edge products of American machine tools. In addition, the main customers of American machine tools come from the automobile industry. The complete sets of products produced in the United States are sought after by domestic customers, and products from other countries are difficult to enter.
In recent years, American machine tool manufacturers have concentrated on attacking low-end and mid-range products. The output of these products is not small, which has caused great impact on Japan, Taiwan and South Korea.
India: The development of the machine tool industry is promising in the next 10 years
In Asia, India's GDP growth has reached 5%-9%, making it the second fastest growing economy in the world. The rapid growth of the Indian economy is mainly driven by agriculture, services, manufacturing, trade and construction. In order to restore industrial growth and maintain this momentum, the Indian government has adopted a series of positive responses. In the next few years, the Indian machine tool industry will strive to achieve an annual growth rate of 35%, and exports account for more than 30% of production value, and continue to maintain its low cost advantage. It is predicted that the output value of the Indian machine tool industry will increase from Rs. 1,250 crore in the 2008-2009 fiscal year to Rs. 31 billion in the 2010-2011 fiscal year. Due to the economic recovery and the prosperity of the automobile and its parts industry, the order volume has increased significantly. In two years, the growth rate of Indian machine tool output has reached 117.5%. By 2020, the industry will reach Rs 230 billion. In order to develop Indian machine tool technology, increase production, reduce dependence on imports, provide sustainable manufacturing competitiveness and enhance national security, the Indian Machine Tool Industry Association has set the localization rate of Indian machine tools to 50% in the next five years, by 2020. Increased to 67%, the industry's compound annual growth rate (CAGR) will reach 25% in the next 10 years. To this end, the Indian machine tool industry needs to invest 40 billion rupees in the next 10 years to strengthen technology research and development to enhance the competitiveness of the industry.
At present, the Indian machine tool industry consists of 450 machine tool manufacturers, of which about 33% (about 150 machine tool manufacturers) belong to the scope of enterprises with government background. In addition, India's ten major machine tool manufacturers account for almost 70% of Indian machine tools. The Hindustan Machine Tool Co., Ltd. owned by the Indian government alone accounts for 32% of the value of the Indian machine tool industry. About 75% of Indian machine tool producers are eager to obtain certification from the International Organization for Standardization (ISO) for Indian machine tool products. When the products of large machine tool manufacturers meet the needs of Indian heavy industry, the products of small-scale machine tool enterprises meet the needs of other enterprises.
The Indian machine tool industry is basically similar to the industrial developed countries, starting late but with a high starting point. The factory buildings are small but all are steel structures. Most of them have three-dimensional libraries. The products are all CNC machines with medium-end and above. They have not seen the manufacture of five-axis and large-scale CNC machine tools, but they can meet the current needs of India. There are not many employees, but the proportion of technicians and sales staff is high. English and computers are widely used, and computer applications are very popular. The annual sales revenue of these companies is about 80,000 to 90,000 US dollars, about 600,000 yuan. Enterprises generally attach importance to export and overseas market development, adapt to India's national conditions, attach importance to the implementation of turnkey projects to users, and pay attention to user services. Enterprises attach importance to corporate culture construction and humanized management, paying attention to improving the cohesiveness of enterprises.
Affected by strong growth in imports and exports in Asian markets such as China and India, all industrial products in Europe have grown. In the first half of 2010, EU-27 exports to China increased by about 40% year-on-year.
Despite this, the overall economic situation in Europe is not optimistic. After the economic recession, the euro zone fell into a sovereign debt crisis, dragging down the pace of economic recovery. According to the analysis of the European Machine Tool Industry Cooperation Committee (CECIMO), European machine tool orders began to pick up in the fourth quarter of 2009 and continued until most of 2010. In the first three quarters of 2010, European machine tool orders increased by nearly 60% compared with the same period in 2009. Among them, the core driving force for the export of Asian regions. Although the recovery is still going on, the current industry output is still below pre-crisis levels.
Looking at the product export line, the export of advanced technology products ranked first. In the first half of 2010, about 60% of the machinery and vehicle products of the 27 EU countries were exported to China. In the machinery industry, especially in the machine tool industry, product value comes mainly from R&D and design. European industrial strategies must ensure high investment in high value-added products.
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