Customer Name: Great Wall Motor Co., Ltd.
Workpiece name: crankcase
Workpiece material: aluminum
Machine tools: Horizontal machining center DMC 55 H duoBLOCK® and DMC 75 H duoBLOCK®
Abstract: The 18 DMC 55 H duoBLOCK® and DMC 75 H duoBLOCK® series machines have a front workpiece loading unit that produces 200,000 crankcases per year on the production line.
Project highlights
·Processing process characteristics - The machining process of the crankshaft hole is performed by a wire boring tool supported by a bearing. After the cylinder hole is finely finished, the cylinder bore is automatically measured, and the fine boring tool will automatically adjust before the next machining.
· Technical characteristics of flexible production line - In order to reduce the labor intensity of the operator and prevent the workpiece from bumping, the turning mechanism is adopted on the roller table. The SICK system is used to ensure the safety of the operator on the production line. The Barov system monitors the machining process and automatically prevents leakage processing. Repeat processing.
· Programming skills - full consideration of process safety and ease of operation. The FREEPOS function and the Magic Function key are designed. If the machining process is aborted, the tool can be arbitrarily retracted and can be processed continuously after reset.
Machine tool highlights
·Compatible engineering capabilities for various industries - Automotive, Fluid, Machinery, Rail, Safety and Safety High-level production: The duoBLOCK® series of horizontal machining centers enable users to be efficient and economical in less time. Mass production of complex work. From the development of time planning and feasibility studies to the turnkey delivery of complete production equipment, more than 80 technicians provide you with full service.
·Highest stability and less floor space for large workpieces and tools
The high static weight combined with the weight-optimized moving parts achieves high dynamics and maximum stability of the machine. In addition, the finite element-optimized duoBLOCK® structure enables the wide application of large clamping devices, as well as the comparison. Large parts and tall workpieces, all of which consistently maintain high precision on all indicators.
Great Wall Motor Enterprise Vision
First, provide users with the best quality Chinese cars. Enhance the company's manufacturing and creative capabilities. Increase investment to enhance manufacturing and creativity, and further strengthen manufacturing quality and adaptive innovation based on existing technologies and production.
Second, enhance the company's customer service capabilities. We will build an after-sales service system with the goal of creating “the best after-sales service in China†to ensure the high quality of Great Wall Motor in use.
Great Wall Motor Company Introduction
Great Wall Motor Co., Ltd. is the first large private multinational company listed in China for H shares in Hong Kong. It has more than 30 subsidiaries and more than 38,000 employees. The current products cover three categories: Haval SUV, Tengyi sedan and Fengjun pickup. In 2011, it has 800,000 complete vehicle and parts production capacity, with cores such as engine and transmission. The independent supporting ability of parts and components.
Great Wall Motor was selected into the top 100 Forbes China top companies twice; for the fourth consecutive year, it was ranked as “China's 500 Most Valuable Brandsâ€; it was rated as “Most Valuable Automotive Listed Company†and “Top Ten of China's Automobile Listed Companiesâ€; The “Recommended Export Brand†of the China Chamber of Commerce for Import and Export of Machinery and Electronics is also the “National Automobile Whole Vehicle Export Base Enterprise†awarded by the Ministry of Commerce and the National Development and Reform Commission.
Since 2004, it has been selected as one of the “Top 100 Private Listed Companiesâ€, “Top 500 Chinese Enterprisesâ€, “Top 500 Chinese Machineryâ€, “Top 500 Chinese Manufacturing Enterprisesâ€, “Top 500 Chinese Industrial Enterprisesâ€, and “China Automotive Industry Sales Income 30â€. Strong" and so on. In May 2010, it was awarded the “Top 30 Income of China's Automobile Industry Main Business†and was re-elected as “Top 500 Chinese Enterprisesâ€.
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